MethodWhat is calculated?
Whether a gauge is wired as quarter, half or full bridge determines the signal size and which loads and disturbances cancel. The bridge factor summarises how often the active strain appears in the signal: in bending full bridge VII all four gauges add (B = 4), in longitudinal/transverse layouts the transverse gauge contributes only ν-fold.
Equations
U_M/U_B = k·B·ε/4
B = 1 (I, II), 1+ν (III), 2 (IV, VI), 4 (VII, IX), 2(1+ν) (VIII) (Keil Gl. 4.10–4.18)
LimitsAssumptions and typical mistake
Linearised relation; assumes equal gauge factors, ideal alignment and, for III/VIII, a uniaxial stress state. Circuit V (2 active, no compensation) is temperature-sensitive and not included.
Applying the bridge factor twice (many amplifiers already include B) or using longitudinal strain instead of 45° strain for torsion.
InputsWhat you enter – and where the values come from
- Bridge circuit
- The bridge configuration describes the number, orientation and electrical wiring of the strain gauges. It determines signal size and whether temperature, axial force or bending are rejected. Source: measuring-point wiring plan or transducer connection diagram. Bending uses top/bottom gauges, axial force longitudinal/transverse gauges, and torsion plus/minus 45-degree gauges.
- Gauge factor k
- The gauge factor is the sensitivity of the strain gauge: it states how much the electrical resistance changes when the gauge is stretched (ΔR/R = k·ε). Without it no strain can be computed from an electrical signal. Source: printed on every gauge package or in the manufacturer datasheet, typically 2.0 to 2.1 for constantan foil gauges; valid at room temperature. The same value must be set in the amplifier.
- Strain ε at the active gauge [µm/m]
- The strain one single active gauge of the chosen circuit sees at its location – not the sum of all gauges. For bending this is the outer-fibre strain (tension on top, equal compression below), for axial load the longitudinal strain, for torsion the strain at 45° to the axis. Source: computed from force/moment, geometry and Young's modulus (the transducer calculators of this cluster do that) or from a comparison measurement. The note below the results explains gauge placement for each circuit.
- Poisson's ratio ν
- Needed only for circuits with transversely bonded gauges (III and VIII): the transverse gauge measures ν times the longitudinal strain with opposite sign, hence ν appears in the bridge factor 1+ν or 2(1+ν). No effect for the other circuits. Source: material table of the part material (steel 0.3, aluminium 0.33).
- Excitation U_B [V]
- The bridge excitation is the DC or AC voltage with which the amplifier supplies the bridge circuit. The signal is proportional to it – which is why signals are usually stated as a ratio in mV/V and the excitation is only needed for the absolute signal voltage. Source: amplifier setting, usually 2.5 V, 5 V or 10 V; the upper limit is set by gauge self-heating (see the excitation calculator).
ContextWhat this calculator is for
Choosing the wiring for stress analysis and transducer design, converting the amplifier reading into strain via 'strain per mV/V', and checking whether a circuit rejects temperature or axial components.
What comes next
- Choose the circuit for the task: bending → IV/VII, axial force → VI/VIII, torsion → IX.
- Enter the expected strain at the active gauge and the material's ν.
- Match the signal to the amplifier range (e.g. 2.5 mV/V).
SourceTechnical basis
Keil, Dehnungsmessstreifen, 2nd ed. 2017, sec. 4.5 elementary bridge circuits, eqs. (4.10)–(4.18), figs. 4.8–4.16.
The source supports the equation structure and worked examples; this calculator does not replace calibration of the measuring chain.
FAQFrequently asked questions
Which circuit cancels temperature and axial force?
Half bridge IV and full bridge VII (top/bottom) reject axial force and temperature response and measure pure bending.
Why does III give only 1+ν instead of 2?
The transverse gauge sees only ν times the longitudinal strain with opposite sign.
What does 'strain per mV/V' mean?
The conversion factor for the amplifier reading: 4/(k·B); with k = 2, B = 1 that is 2000 µm/m per mV/V.
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