Strain gauges · Measurement

Quarter, Half and Full Bridge Factor Calculator

Calculate the bridge factor B and output signal for Keil's nine elementary strain-gauge bridge circuits from strain, gauge factor and Poisson's ratio.

DMSKeil 2017
01

Inputs

Linearised relation; assumes equal gauge factors, ideal alignment and, for III/VIII, a uniaxial stress state. Circuit V (2 active, no compensation) is temperature-sensitive and not included.

02

Results

Enter values and run the calculation.

Method

What is calculated?

Whether a gauge is wired as quarter, half or full bridge determines the signal size and which loads and disturbances cancel. The bridge factor summarises how often the active strain appears in the signal: in bending full bridge VII all four gauges add (B = 4), in longitudinal/transverse layouts the transverse gauge contributes only ν-fold.

Equations

U_M/U_B = k·B·ε/4

B = 1 (I, II), 1+ν (III), 2 (IV, VI), 4 (VII, IX), 2(1+ν) (VIII) (Keil Gl. 4.10–4.18)

Limits

Assumptions and typical mistake

Linearised relation; assumes equal gauge factors, ideal alignment and, for III/VIII, a uniaxial stress state. Circuit V (2 active, no compensation) is temperature-sensitive and not included.

Applying the bridge factor twice (many amplifiers already include B) or using longitudinal strain instead of 45° strain for torsion.

Gauge layout

Where the gauges sit and what the bridge makes of them

One card per selectable circuit, in the order of the selector above: first, where the grids sit on the part and in which direction they are strained, then the Wheatstone bridge with Keil's arm occupancy – strains in opposite arms add, strains in adjacent arms cancel.

What does the bridge factor B mean?

The general bridge equation is U_M/U_B = k/4·(ε₁ − ε₂ + ε₃ − ε₄): strains in opposite arms count positive, in adjacent arms negative. Expressing every active strain as a multiple of one reference strain ε, B is exactly that signed sum of multiples – e.g. B = 2 for two adding contributions, B = 4 for four. U_M/U_B = k·B·ε/4 summarises this.

To assess it: B is a pure gain of the circuit, not a statement about temperature compensation or which load type is in the signal – that is covered by “Use” and the response chips below. A larger B gives a larger, more easily measured signal U_M for the same mechanical strain; this calculator inserts B into the calculation automatically once you pick a circuit, so you never enter it yourself.

Quarter bridge: 1 longitudinal gauge B = 1

Layout: One longitudinal gauge on the part; the other three bridge arms are fixed resistors in the instrument.

1RRRU_MU_MU_BU_BR = fixed resistor
  • F in the signal
  • M_b in the signal
  • M_t insensitive
  • ΔT not compensated

Use: Only at constant temperature and for a known uniaxial stress state along the principal direction.

  • Simplest installation, one gauge only.
  • Smallest measuring spot.
  • Temperature response enters the result additively – even with a four-wire connection.
  • Axial force and bending appear together in the signal.

Keil Abb. 4.8, Gl. 4.10

Half bridge: 1 longitudinal gauge + compensation gauge B = 1

Layout: Active longitudinal gauge on the part; the compensation gauge in the adjacent arm sits on an unloaded piece of the same material at the same temperature.

1KRRU_MU_MU_BU_BR = fixed resistor
  • F in the signal
  • M_b in the signal
  • M_t insensitive
  • ΔT compensated

Use: The circuit used most often in stress analysis: measures the mechanical strain at one point with temperature compensation.

  • Temperature compensated; signal = pure mechanical strain in the measuring direction.
  • One compensation gauge can serve several nearby points via a scanner.
  • Both gauges should come from the same production batch and see the same temperature.
  • Plane stress states need at least two such circuits (perpendicular) or a rosette with three bridges.

Keil Abb. 4.9, Gl. 4.11

Half bridge: 1 longitudinal + 1 transverse gauge B = 1 + ν

Layout: Two gauges at the same spot, one along and one across the bar axis, in adjacent bridge arms. The transverse gauge measures −ν·ε.

12RRU_MU_MU_BU_BR = fixed resistor
  • F in the signal
  • M_b in the signal
  • M_t insensitive
  • ΔT compensated

Use: When a separate compensation gauge is inconvenient or impossible; uniaxial stress only.

  • Temperature compensation without a separate compensation block.
  • Signal larger than a single gauge by (1+ν).
  • The signal is the sum of both magnitudes – longitudinal and transverse strain can be separated only for uniaxial stress in the principal direction.
  • Bending remains in the signal.

Keil Abb. 4.10, Gl. 4.12

Half bridge: 1 gauge top + 1 gauge bottom B = 2

Layout: One longitudinal gauge each on the top and bottom face of the beam, in adjacent bridge arms (top +ε, bottom −ε).

12RRU_MU_MU_BU_BR = fixed resistor
  • F compensated
  • M_b in the signal
  • M_t insensitive
  • ΔT compensated

Use: The ideal half bridge for bending measurements on bars.

  • Pure bending: axial force and temperature act equally on both gauges and cancel.
  • Twice the signal of a single gauge.
  • Both faces of the part must be accessible.
  • Install the gauges exactly opposite each other at equal distance from the neutral axis.

Keil Abb. 4.11, Gl. 4.13

Full bridge: 2 longitudinal gauges opposite + 2 compensation gauges B = 2

Layout: Active longitudinal gauges on top and bottom in opposite arms; the two adjacent arms carry compensation gauges on unloaded blocks.

1K2KU_MU_MU_BU_B
  • F in the signal
  • M_b compensated
  • M_t insensitive
  • ΔT compensated

Use: Measuring axial force when bending is superimposed and transverse gauges cannot be used.

  • Bending cancels in the opposite arms, axial force counts twice.
  • Temperature compensated through the two compensation gauges.
  • Two extra compensation gauges on blocks of the same material, at the same temperature as the measuring point.
  • Without the compensation gauges (circuit V) the temperature response stays in the signal twice.

Keil Abb. 4.13, Gl. 4.15

Full bridge bending: 2 gauges top + 2 gauges bottom B = 4

Layout: Two longitudinal gauges each on top and bottom, wired alternately: gauges strained alike sit in opposite arms, oppositely strained ones in adjacent arms.

1234U_MU_MU_BU_B
  • F compensated
  • M_b in the signal
  • M_t insensitive
  • ΔT compensated

Use: Ideal for bending-loaded measuring elements and transducers (bending-beam load cells).

  • Largest bending signal: all four magnitudes add.
  • Fully self-compensated for temperature; axial force cancels.
  • Four gauges, both faces accessible, symmetric installation required.

Keil Abb. 4.14, Gl. 4.16

Full bridge axial: 2 longitudinal + 2 transverse gauges B = 2(1 + ν)

Layout: One longitudinal and one transverse gauge each on top and bottom; the longitudinal gauges sit in opposite bridge arms.

1234U_MU_MU_BU_B
  • F in the signal
  • M_b compensated
  • M_t insensitive
  • ΔT compensated

Use: The typical circuit of axially loaded force-measuring elements and simple force transducers.

  • Fully self-compensated for temperature; bending cancels.
  • Transverse gauges add ν-fold signal without separate compensation gauges.
  • Only in uniaxial stress is the transverse strain −ν·ε_l; notches or load introduction near the gauges distort it.
  • Four gauges on both faces.

Keil Abb. 4.15, Gl. 4.17

Full bridge torsion: 2 gauge pairs at ±45° B = 4

Layout: Two perpendicular gauge pairs at 45° to the shaft axis, 180° apart around the circumference; the two gauges of a pair sit in adjacent arms.

1234U_MU_MU_BU_B
  • F compensated
  • M_b compensated
  • M_t in the signal
  • ΔT compensated

Use: The ideal arrangement for measuring torque.

  • All four magnitudes of the 45° principal strains add.
  • Insensitive to axial force, bending and temperature: both gauges of a pair are loaded alike and cancel.
  • Exact 45° alignment required; suppliers offer twin-grid (“herringbone”) gauges for it.
  • On rotating shafts signal transmission (slip ring, telemetry) is required.

Keil Abb. 4.16, Gl. 4.18; Abschn. 10.2.3

Bridge wiring diagrams after Keil, Dehnungsmessstreifen, 2nd ed. 2017 (secs. 4.5, 9.7, 10.2, 10.5) · bridge arms numbered R1–R4 with U_M/U_B = k/4·(ε₁ − ε₂ + ε₃ − ε₄).
Inputs

What you enter – and where the values come from

Bridge circuit
The bridge configuration describes the number, orientation and electrical wiring of the strain gauges. It determines signal size and whether temperature, axial force or bending are rejected. Source: measuring-point wiring plan or transducer connection diagram. Bending uses top/bottom gauges, axial force longitudinal/transverse gauges, and torsion plus/minus 45-degree gauges.
Gauge factor k
The gauge factor is the sensitivity of the strain gauge: it states how much the electrical resistance changes when the gauge is stretched (ΔR/R = k·ε). Without it no strain can be computed from an electrical signal. Source: printed on every gauge package or in the manufacturer datasheet, typically 2.0 to 2.1 for constantan foil gauges; valid at room temperature. The same value must be set in the amplifier.
Strain ε at the active gauge [µm/m]
The strain one single active gauge of the chosen circuit sees at its location – not the sum of all gauges. For bending this is the outer-fibre strain (tension on top, equal compression below), for axial load the longitudinal strain, for torsion the strain at 45° to the axis. Source: computed from force/moment, geometry and Young's modulus (the transducer calculators of this cluster do that) or from a comparison measurement. The note below the results explains gauge placement for each circuit.
Poisson's ratio ν
Needed only for circuits with transversely bonded gauges (III and VIII): the transverse gauge measures ν times the longitudinal strain with opposite sign, hence ν appears in the bridge factor 1+ν or 2(1+ν). No effect for the other circuits. Source: material table of the part material (steel 0.3, aluminium 0.33).
Excitation U_B [V]
The bridge excitation is the DC or AC voltage with which the amplifier supplies the bridge circuit. The signal is proportional to it – which is why signals are usually stated as a ratio in mV/V and the excitation is only needed for the absolute signal voltage. Source: amplifier setting, usually 2.5 V, 5 V or 10 V; the upper limit is set by gauge self-heating (see the excitation calculator).
Context

What this calculator is for

Choosing the wiring for stress analysis and transducer design, converting the amplifier reading into strain via 'strain per mV/V', and checking whether a circuit rejects temperature or axial components.

What comes next

  1. Choose the circuit for the task: bending → IV/VII, axial force → VI/VIII, torsion → IX.
  2. Enter the expected strain at the active gauge and the material's ν.
  3. Match the signal to the amplifier range (e.g. 2.5 mV/V).
Results

How to read the results

  • ε is always the strain under one single active gauge – the outer-fibre strain for bending, the 45° strain for torsion, the axial strain for axial force. The note below the results names gauge location and direction for the chosen circuit.
  • Bridge factor B is an instrument setting: entered in the amplifier, the instrument displays ε of one gauge directly; if not entered (B = 1 in the instrument), it displays B·ε and the value must be divided by B.
  • Compare U_M/U_B with the amplifier input range; U_M shows how small the raw signal is and why short, shielded cables matter.
  • "Strain per 1 mV/V" is the conversion number for raw signals: reading in mV/V times this value = strain at the active gauge.
Result quantities

What each value means

Bridge factor B
Bridge factor B states how many equivalent strain contributions add electrically. B = 1 corresponds to one active gauge and B = 4 to four times the signal of a correctly wired full bridge. Enter this number in the amplifier or evaluation software as the bridge factor.
U_M/U_B [mV/V]
Signal the chosen circuit delivers at the entered strain, per volt of excitation. Compare with the amplifier input range (typically 2.5 mV/V) – if exceeded, reduce strain/excitation or change the range.
Output voltage U_M [mV]
Absolute output voltage in millivolts at the entered excitation; the raw signal arriving at the amplifier input.
Strain per 1 mV/V [µm/m]
Practical conversion factor: this much strain at the active gauge corresponds to 1 mV/V reading for this circuit. If the amplifier shows e.g. 0.3 mV/V, ε = 0.3 × this value.
Source

Technical basis

Keil, Dehnungsmessstreifen, 2nd ed. 2017, sec. 4.5 elementary bridge circuits, eqs. (4.10)–(4.18), figs. 4.8–4.16.

The source supports the equation structure and worked examples; this calculator does not replace calibration of the measuring chain.

FAQ

Frequently asked questions

Which circuit cancels temperature and axial force?

Half bridge IV and full bridge VII (top/bottom) reject axial force and temperature response and measure pure bending.

Why does III give only 1+ν instead of 2?

The transverse gauge sees only ν times the longitudinal strain with opposite sign.

What does 'strain per mV/V' mean?

The conversion factor for the amplifier reading: 4/(k·B); with k = 2, B = 1 that is 2000 µm/m per mV/V.