MethodWhat is calculated?
The basic strain-gauge equation links the relative resistance change linearly to strain through the gauge factor. Manufacturers determine k per guideline within ±1000 µm/m on a bending beam with ν₀ = 0.285. For constantan, k combines the geometric term (1+2ν) and the change in resistivity (Keil eq. 2.12).
Equations
ΔR/R = k · ε (Keil Gl. 2.2)
ΔR = k · ε · R₀
UM/UB = ΔR/(4R₀) = k·ε/4 (Keil Gl. 4.8)
ProcedureStep by step
- Take nominal resistance and gauge factor from the gauge datasheet.
- Enter strain in µm/m (1000 µm/m = 1 ‰ = 0.1 %).
- Read ΔR/R, ΔR and the quarter-bridge signal and compare with the amplifier resolution.
Typical mistake
Entering strain in % instead of µm/m, or not matching the amplifier gauge factor (often fixed at 2.00) to the gauge.
PracticeApplication and limits
First estimate of the expected signal before installation, choice of nominal resistance and sanity check of amplifier settings. Keil's example: 120 Ω, k = 2, ε = 1000 µm/m give ΔR = 0.24 Ω and 0.5 mV/V.
The gauge factor applies at room temperature in the elastic range; transverse sensitivity, temperature response and creep are excluded. The quarter-bridge signal is the linearised approximation of eq. 4.8.
SourceTechnical basis
Keil, Dehnungsmessstreifen, 2nd ed. 2017, sec. 2.2 sensitivity, eqs. (2.2), (2.12); sec. 4.2, eq. (4.8).
The source supports the equation structure and worked examples; this calculator does not replace calibration of the measuring chain.
FAQFrequently asked questions
Why is k ≈ 2 for constantan?
Per Keil eq. 2.12 geometry alone gives 1+2ν ≈ 1.6; the remainder comes from the resistivity change with volume (Bridgman constant).
Is the relation still linear at large strains?
For metal grids in the elasto-plastic range ΔR/R = kε remains a good approximation; the bridge circuit itself becomes non-linear (eq. 4.7).
What role does nominal resistance play?
ΔR scales with R₀ while ΔR/R and the bridge signal do not. Higher resistances reduce current and self-heating.
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