Strain gauges · Measurement

Strain Gauge Resistance Change Calculator

Calculate the relative and absolute resistance change of a strain gauge from nominal resistance, gauge factor and strain, plus the quarter-bridge signal.

DMSKeil 2017
01

Inputs

The gauge factor applies at room temperature in the elastic range; transverse sensitivity, temperature response and creep are excluded. The quarter-bridge signal is the linearised approximation of eq. 4.8.

02

Results

Enter values and run the calculation.

Method

What is calculated?

The basic strain-gauge equation links the relative resistance change linearly to strain through the gauge factor. Manufacturers determine k per guideline within ±1000 µm/m on a bending beam with ν₀ = 0.285. For constantan, k combines the geometric term (1+2ν) and the change in resistivity (Keil eq. 2.12).

Equations

ΔR/R = k · ε (Keil Gl. 2.2)

ΔR = k · ε · R₀

UM/UB = ΔR/(4R₀) = k·ε/4 (Keil Gl. 4.8)

Limits

Assumptions and typical mistake

The gauge factor applies at room temperature in the elastic range; transverse sensitivity, temperature response and creep are excluded. The quarter-bridge signal is the linearised approximation of eq. 4.8.

Entering strain in % instead of µm/m, or not matching the amplifier gauge factor (often fixed at 2.00) to the gauge.

Inputs

What you enter – and where the values come from

Nominal resistance R₀ [Ω]
The nominal resistance is the electrical resistance of the unloaded strain gauge. It sets how large the absolute resistance change is for a given strain and how much current flows for a given excitation. Source: printed on the gauge package; standard values 120 Ω and 350 Ω, less often 700 Ω or 1000 Ω. Higher values mean less self-heating and less cable influence.
Gauge factor k
The gauge factor is the sensitivity of the strain gauge: it states how much the electrical resistance changes when the gauge is stretched (ΔR/R = k·ε). Without it no strain can be computed from an electrical signal. Source: printed on every gauge package or in the manufacturer datasheet, typically 2.0 to 2.1 for constantan foil gauges; valid at room temperature. The same value must be set in the amplifier.
Strain ε [µm/m]
Strain at the strain-gauge location, in micrometres per metre (µm/m): 1000 µm/m equal 0.1% change in length. Positive means tension, negative compression. Source: an initial strength calculation, a finite-element simulation or a first measurement. The calculator uses it to estimate resistance change and expected signal.
Context

What this calculator is for

First estimate of the expected signal before installation, choice of nominal resistance and sanity check of amplifier settings. Keil's example: 120 Ω, k = 2, ε = 1000 µm/m give ΔR = 0.24 Ω and 0.5 mV/V.

What comes next

  1. Take nominal resistance and gauge factor from the gauge datasheet.
  2. Enter strain in µm/m (1000 µm/m = 1 ‰ = 0.1 %).
  3. Read ΔR/R, ΔR and the quarter-bridge signal and compare with the amplifier resolution.
Results

How to read the results

  • ΔR/R and ΔR describe only the single gauge; they are independent of how it is wired.
  • The quarter-bridge signal is the smallest signal this gauge can deliver – half and full bridges multiply it by the bridge factor.
  • If the signal is below about 0.01 mV/V the expected strain is too small for a meaningful measurement; choose a location with higher strain or a full bridge.
Result quantities

What each value means

Relative resistance change ΔR/R [‰]
Relative resistance change of the single strain gauge in per mille: 2‰ means a 120-ohm gauge increases by 0.24 ohm. Positive means tension, negative compression. Use this value as a plausibility check with the gauge factor.
Resistance change ΔR [Ω]
Absolute resistance change of the strain gauge in ohms. It shows why direct resistance measurement is usually too inaccurate and a Wheatstone bridge is used instead.
Loaded resistance R₀ + ΔR [Ω]
Total resistance of the loaded gauge. It can be compared with a precision ohmmeter during a controlled check; the bridge signal is better for continuous measurements.
Quarter-bridge signal UM/UB (linear) [mV/V]
Expected quarter-bridge signal in millivolts of output per volt of excitation (mV/V). Compare it with the amplifier input range; if too low, use a more sensitive measuring location or more active gauges.
Source

Technical basis

Keil, Dehnungsmessstreifen, 2nd ed. 2017, sec. 2.2 sensitivity, eqs. (2.2), (2.12); sec. 4.2, eq. (4.8).

The source supports the equation structure and worked examples; this calculator does not replace calibration of the measuring chain.

FAQ

Frequently asked questions

Why is k ≈ 2 for constantan?

Per Keil eq. 2.12 geometry alone gives 1+2ν ≈ 1.6; the remainder comes from the resistivity change with volume (Bridgman constant).

Is the relation still linear at large strains?

For metal grids in the elasto-plastic range ΔR/R = kε remains a good approximation; the bridge circuit itself becomes non-linear (eq. 4.7).

What role does nominal resistance play?

ΔR scales with R₀ while ΔR/R and the bridge signal do not. Higher resistances reduce current and self-heating.