Strain gauges · Measurement

Strain-gauge basic equation: resistance change from strain and gauge factor

Calculate the relative and absolute resistance change of a strain gauge from nominal resistance, gauge factor and strain, including the corresponding quarter-bridge signal.

DMSKeil 2017
01

Inputs

The gauge factor applies at room temperature in the elastic range; transverse sensitivity, temperature response and creep are excluded. The quarter-bridge signal is the linearised approximation of eq. 4.8.

02

Results

Enter values and run the calculation.

Method

What is calculated?

The basic strain-gauge equation links the relative resistance change linearly to strain through the gauge factor. Manufacturers determine k per guideline within ±1000 µm/m on a bending beam with ν₀ = 0.285. For constantan, k combines the geometric term (1+2ν) and the change in resistivity (Keil eq. 2.12).

Equations

ΔR/R = k · ε (Keil Gl. 2.2)

ΔR = k · ε · R₀

UM/UB = ΔR/(4R₀) = k·ε/4 (Keil Gl. 4.8)

Procedure

Step by step

  1. Take nominal resistance and gauge factor from the gauge datasheet.
  2. Enter strain in µm/m (1000 µm/m = 1 ‰ = 0.1 %).
  3. Read ΔR/R, ΔR and the quarter-bridge signal and compare with the amplifier resolution.

Typical mistake

Entering strain in % instead of µm/m, or not matching the amplifier gauge factor (often fixed at 2.00) to the gauge.

Practice

Application and limits

First estimate of the expected signal before installation, choice of nominal resistance and sanity check of amplifier settings. Keil's example: 120 Ω, k = 2, ε = 1000 µm/m give ΔR = 0.24 Ω and 0.5 mV/V.

The gauge factor applies at room temperature in the elastic range; transverse sensitivity, temperature response and creep are excluded. The quarter-bridge signal is the linearised approximation of eq. 4.8.

Source

Technical basis

Keil, Dehnungsmessstreifen, 2nd ed. 2017, sec. 2.2 sensitivity, eqs. (2.2), (2.12); sec. 4.2, eq. (4.8).

The source supports the equation structure and worked examples; this calculator does not replace calibration of the measuring chain.

FAQ

Frequently asked questions

Why is k ≈ 2 for constantan?

Per Keil eq. 2.12 geometry alone gives 1+2ν ≈ 1.6; the remainder comes from the resistivity change with volume (Bridgman constant).

Is the relation still linear at large strains?

For metal grids in the elasto-plastic range ΔR/R = kε remains a good approximation; the bridge circuit itself becomes non-linear (eq. 4.7).

What role does nominal resistance play?

ΔR scales with R₀ while ΔR/R and the bridge signal do not. Higher resistances reduce current and self-heating.