Strain gauges · Measurement

Parallel connection of load cells: matching sensitivities with trim resistors

For up to four parallel full-bridge transducers, calculate the trim resistors in the output leads that make all cells contribute equally to the summed signal.

DMSKeil 2017
01

Inputs

Constant-voltage excitation; input resistances are not considered (matching is deliberately done in the output circuit). Corner-load errors from installation are not corrected.

02

Results

Enter values and run the calculation.

Method

What is calculated?

Parallel full bridges deliver the electrical mean of their outputs but load one another in proportion to their output resistances. Only with equal sensitivities and output resistances is the summed signal also the mean of the forces. Following Keil, cells are matched to the one with the largest quotient R_A/C by inserting trim resistors in the output leads of the others so that all effective sensitivities are equal.

Equations

C*₁ = C₁ / (1 + R_A1·(1/R_A2 + 1/R_A3 + … + 1/R_An)) (Keil Gl. 5.10)

C_ges = ΣC*ᵢ (Keil Gl. 5.11)

R*_Ai = Cᵢ·Q_max, Q_max = max(R_Ai/Cᵢ) (Keil Gl. 5.12)

R_AZi = R*_Ai − R_Ai (Keil Gl. 5.13)

Procedure

Step by step

  1. Enter the certified sensitivities and measured output resistances of all cells.
  2. The cell with Q_max gets no resistor; the others get the computed R_AZ, half in each output lead.
  3. Use the group sensitivity C_ges to scale the amplifier.

Typical mistake

Placing the whole trim resistor in one output lead or using datasheet instead of measured output resistances.

Practice

Application and limits

Platform scales, vessel weighing and multi-support force measurement with three or four load cells on one amplifier channel, especially with wider sensitivity tolerances.

Constant-voltage excitation; input resistances are not considered (matching is deliberately done in the output circuit). Corner-load errors from installation are not corrected.

Source

Technical basis

Keil, Dehnungsmessstreifen, 2nd ed. 2017, sec. 5.6 parallel connection of full bridges, eqs. (5.10)–(5.13) after [5.10].

The source supports the equation structure and worked examples; this calculator does not replace calibration of the measuring chain.

FAQ

Frequently asked questions

Why trim the output rather than the supply circuit?

So as not to disturb existing supply-side adjustments; the output circuit also carries only tiny currents.

How accurately must R_A be known?

To about 0.01 Ω, otherwise the match is no better than the cell tolerance.

What happens without trimming?

The cell with the lowest output resistance dominates and eccentric loads are weighted wrongly.