What is bending stress in a straight beam?
Under simple bending, normal stress is zero at the neutral axis and increases proportionally with distance from it in the linear-elastic model. Under the Bernoulli assumption, cross-sections remain plane. At the extreme fibre, elastic section modulus W = I/e combines second moment of area I and extreme-fibre distance e, giving sigma_b,max = |Mb|/W.
How to use the calculator
Enter the bending moment at the section considered and its elastic section modulus W (or carry W over from the section-properties calculator). Compare the result with the material's allowable stress.
Worked example
10 kNm with W = 50 cm³ gives 200 MPa nominal bending stress.
How to read stress, utilization and required W
Bending stress is the magnitude of the largest elastic nominal stress at an extreme fibre. Allowable stress is formed here as Re/S; utilization compares sigma_b with that limit. At 100%, the selected margin to the entered yield strength is just exhausted. Required W is the minimum |Mb|/(Re/S): the actual section must provide at least this elastic section modulus about the axis that is really loaded.
Moment in N·m or kN·m, section modulus in mm³ or cm³, stress in MPa.
Typical applications
Quickly checking whether a beam or girder section withstands a known bending moment with sufficient margin, for example when preselecting a profile.
Assumptions, limits and common mistakes
Dubbel, Mechanical Engineering Handbook, section C 2.4.5, bending stresses in straight beams; linear beam theory. Assess notches, stability, fatigue and combined loading separately.
Common mistake: Don't substitute second moment of area I for section modulus W – only W already accounts for the edge-fiber distance and directly gives a stress. This nominal-stress calculation excludes notch effects; at holes, shoulders or welds, local stress is noticeably higher.
Frequently asked questions
Where does the calculated stress actually occur?
At the section's edge fiber, i.e. the point farthest from the neutral axis in the bending direction – bending stress is highest there in the linear-elastic model.
Is this calculation enough for a complete strength check?
No, it gives only the nominal bending stress. Transverse shear, notch effects, stability (buckling, lateral-torsional buckling) and fatigue must be checked separately.
How do I find the required section modulus for an allowable stress?
Required W follows directly from moment divided by allowable stress; then use the section-properties calculator to find a profile whose W meets or exceeds that value.
Which section modulus applies to an asymmetric section?
The tension and compression edges can have different distances from the neutral axis and therefore different section moduli. The smaller W belonging to the relevant extreme fibre governs the largest stress magnitude.
Where do I get bending moment Mb?
From the internal-force diagram of the loaded member. Check the governing section using its internal moment; an external force cannot be entered as a moment without its lever arm.
What does 100% utilization mean?
Nominal bending stress then equals Re/S. This is not a general component approval because notches, fatigue, transverse shear and stability are absent from this simplified comparison.